Chipboard cutting calculation program. Open it up. Possibility of automatic stacking of products using a combined cut

Optimization of cutting of various sheet materials is carried out in special programs, which helps to do everything correctly and save a lot of time on this task. We have compiled a small list in which we have selected for you several representatives of such software.

“Master 2” provides users with great opportunities not only in drawing up a cutting project, but also in running a business. Multi-user mode is supported, there is sorting and systematization of entered information, and data on materials and contractors is saved.

Implementing a warehouse will help you always be aware of the remaining amount of materials. There is a distribution into tables where active orders, planned orders and an archive are located; all information can be viewed and edited by the administrator. "Master 2" has several assemblies, one of them is distributed free of charge and available for download on the official website.

Cutting 3

This representative with a huge selection of materials and parts is more suitable for individual use. The cutting turns out to be well optimized; the user only needs to enter the required dimensions, select materials and specify additional settings, if necessary.

Cutting 3 provides users with the ability to use files from other programs, for example, loading parts from . In addition, visual design is supported.

Astra Cutting

"Astra Cut" simplifies the cutting process as much as possible. All you need to do is load the parts, indicate their dimensions and wait until the cutting map is processed. Third-party and official libraries of furniture and other objects that are suitable for procurement in this way are supported.

We recommend that you pay attention to the presence of built-in documentation. It is systematized and formed as the work on the project progresses. Just go to the appropriate tab when needed and print any of the compiled documents.

There are many programs on the Internet that perform the same actions as the representatives of our article, but they all copy each other. We tried to select the most suitable and high-quality software.

Cutting is software created to automate the workflow in furniture factories.

Application

This program is capable of automating the process of creating furniture products and it does this at several levels. Firstly, with the help of "Cutting" it is easy to avoid errors and inaccuracies that can be made during the design and direct execution of the order. Secondly, the use of special software provides the executing company with a convenient system for keeping records of orders and the ability to save and edit them. It is also worth noting that, in addition to chipboard, the program can be used for cutting glass, metal and other sheet or roll materials.

Functional

As noted above, “Cutting” allows you to maintain a User Database, which includes orders and detailed information about them - the material used, the parameters of the parts, their quantity, etc. You can make changes to the order, even if it has already been completed, as well as re-calculate.

The calculation of the cutting map for blanks for future furniture occurs according to several algorithms - minimizing total waste and maximizing continuous trimmings. This means that after you have specified the parameters, “Cutting” will tell you how to correctly apply the drawings to chipboard, metal or glass to eliminate unnecessary waste of materials. It is for this reason that the software, in addition to the User Database, creates and inspects a separate Database that stores information about business waste, which is not taken into account when announcing the final cost of orders and can be sent for so-called recycling.

Key Features

• automates the design of furniture and its further production;
• offers two cutting algorithms at once, helping to avoid unnecessary leftover materials;
• the program works with both sheets and rolls;
• allows you to maintain a database containing customer orders and detailed information about them;
• It has a fairly simple and intuitive interface.

Automated production system PractiCAM™ is focused on the production of products for ventilation systems from sheet and coil metal, as well as from pipe blanks. PractiCAM™ works with plasma and laser machines with computer numerical control (CNC), as well as stamping, spiral and coordinate punching machines. The program has great functionality for cutting sheet metal, i.e. It is focused not only on the production of air ducts, but also flat parts, signs, weather vanes, roof elements, etc.

Main advantages of the PractiCAM™ system:

	Creation of air ducts of any type, as well as any other elements from sheet and rolled metal, and pipe blanks
	System libraries PractiCAM™ very extensive and unparalleled. They contain over 4,000 fittings and over 1,600 parameterized flat parts. Despite such diversity, the system libraries PractiCAM™ are still increasing (each time you download a new version of our program, new elements will be waiting for you). In addition to existing libraries, we can create for you as many different fittings, flat parts and other elements as you wish. We will make the parts you need and send them to you as soon as possible (as a rule, the development of a new part, depending on its complexity, takes from one to three working days).
	Compatible with any equipment
	System PractiCAM™ Supports many models of plasma and laser CNC machines. It can also work with punching machines, spiral punching machines, jig punching machines, tube cutters and bar code readers. If your machine model is not yet in our library, then we will write a post-processor for you in the shortest possible time, completely free of charge, which will connect our program with your equipment.
	Instant and accurate cost estimates
	During your work, the system PractiCAM™ continuously creates an accurate cost estimate of all parts manufacturing costs. The full calculation takes into account the cost of material, labor costs for manufacturing parts, the cost of all fastening elements (bolts, screws, tires, rivets, etc.), as well as the cost of various accessories (blades, rods, flaps, etc.). The American tables of the SMACNA standard are given as an example, but you can create your own regulatory tables for accounting for labor costs at your enterprise, taking into account the specifics of your production.
	Export and import of information in generally accepted formats.dxf, dwg and.csv for communication with software products of 1C, Microsoft, Autodesk companies
	All information about the metal spent, consumables and components contained in the system PractiCAM™ can be translated into a .csv file format, which is supported by 1C: Accounting and Microsoft Excel programs. This makes it possible to calculate the cost of all your products using accounting programs. System PractiCAM™ can work with .dxf and .dwg files, which allows you to import drawings from AutoCAD and Compass programs, as well as export cutting maps, fitting patterns and flat parts to these programs.
	Importing orders from 1C:Accounting program
	In the 1C: Accounting program, you can create orders for cutting fittings, indicating the names of fittings, their quantity, the material from which they should be made, technological parameters, names of allowances, etc., and send them to the system PractiCAM™. Having received the order, the system PractiCAM™ automatically finds the specified fittings in its libraries, applies the specified parameters to them and lays out the fitting patterns on sheets of metal. After automatic installation, control commands for your equipment are generated, as well as various reports and labels.
	Metal saving
	There is the possibility of using leftover sheet metal suitable for cutting out any products from them, and maximizing the use of sheet area. For this purpose, the “Warehouse” functional module has been added, which allows, after laying the main work parts on metal sheets, to automatically add flat parts from a pre-created list to unused space.
	Possibility of automatic stacking of products using a combined cut
	IN PractiCAM™ There are two options for automatic stacking of products: regular stacking and stacking with a combined cut for products that can be combined on one side.
	Fully Russified
	In addition to the Russian language, the system PractiCAM™ translated into English, French, Spanish, Chinese and Korean.
	Various types of allowances
	Allowances (connectors, locks, joints, seams) and notches contained in large quantities in the system libraries PractiCAM™ can be created in any geometric shape, fully parameterized and editable. The graphic editor provides ample opportunities for creating and editing allowances and notches.
	Generating reports
	System PractiCAM™ provides you with a wide selection of standard report templates. In addition to this, you can create your own reporting forms in any convenient format and with any type of layout. The main thing is that in the report you can report any information contained in the system PractiCAM™.
	Creating Labels
	Mark parts in the system PractiCAM™ easy and convenient. Various label templates are provided for your attention, but if they do not suit you for some reason, then you can create your own template. Add any information to your labels: your organization’s logo, barcodes, 3D images of parts, any part parameters you are interested in; edit these inscriptions in any style and font size. You can make a label for any fitting and flat part.
	Useful Specifications
	Specifications (SNiPs) of the system PractiCAM™ allow you to define all the features of your production standards when working with different products, allowing you to unify production, automate the entry of products for production and reduce the number of errors during entry, thereby increasing your productivity, and with it your profit. You can create your own rules for the production of products that are used in your enterprise.
	Availability of libraries of double-wall fittings
	In system PractiCAM™ Libraries of double-wall fittings are available. They are used in cases where it is necessary to increase the level of heat and noise insulation. For each double wall fitting, insulation can be cut to fit between its walls.
	Possibility of manual and automatic segmentation for large products
	System PractiCAM™ allows you to segment (break into separate components) large-sized products that do not fit on a sheet of metal. You can set segmentation rules for each product yourself or entrust this process to the program.

Benefits of our technical support:

• The best product support - at the request of users, we develop and add new software modules, create new fittings and parametric flat parts (within 1 - 3 days depending on the complexity of the product), add new methods of cutting fittings to existing ones.
• Free training on how to use the program.
• Regular update PractiCAM™— a new release comes out at least once every 2 weeks.
• Development and addition of new labels and reports, placing on them the information necessary for the user.

Currently, a new version of the program has been developed PractiCAM™. Its main difference is that the program is now divided into many functional modules that can be turned on and off in various combinations, reducing or increasing the set of functions performed by the program. Depending on the number of included modules, the price of the program is determined. PractiCAM™ It is still possible to purchase the entire program with all its capabilities, but you can also buy one of the standard program packages (each of which is a truncated version of the system PractiCAM™), or a standard package with additional options.

Standard packages PractiCAM™:

PractiCAM™ for typical parts.

• Use libraries of parametric flat (two-dimensional) parts, create flat parts using a graphic editor.
• Work with a graphic model of the part, specify dimensions, material and thickness.
• Use multiple layers when creating a part.
• Import files with the extension .dxf, .dwg (AutoCAD, Compass, etc. systems).
• Use automatic placement of parts on sheets of metal using various algorithms, including combined cutting.
• Lay parts on sheets of metal manually.
• 
  at the exit).

PractiCAM™ for ventilation.

This package allows the user to:

• Use libraries of shaped products (fittings).
• Work with a three-dimensional graphic model of a fitting, set dimensions, allowances, material, determine the method of cutting the fitting.
• Work with the library of fittings accessories, set dampers, stiffeners, couplers, rotary blades.
• Use various marking notches, automatically generate bend lines, create marking lines.
• Create a library of materials used, indicating the material thickness and type (sheet, roll).
• Create a library of used allowances (connectors, locks, joints).
• Apply automatic laying of product patterns on sheets of metal using various algorithms, including combined cutting.
• Lay product patterns on sheets of metal manually.
• Based on the installation results, generate and print installation maps.
• Based on the laying results, automatically generate a sequence of control (CNC) commands for the cutter.
• Set cutter parameters (table dimensions, table positioning and orientation, size and shape of cut at entry and cut
  at the exit).
• Determine the method of transmitting control commands to the cutter (via a file or COM port).
• Automatically segment (cut into pieces) large-sized patterns.
• Automatically add allowances when segmenting patterns.
• Create and edit seam allowances connecting segmented parts of patterns.
• Create tables for recalculating fitting section parameters and apply them when creating fittings.
• Import/export files with the .pmx extension (PractiCAM™ program files).

PractiCAM™ Classic.

This package combines the PractiCAM™ for Generic Parts and PractiCAM™ for Ventilation packages and provides all the features listed for these packages.

The list of additional options (program features) for packages is given in the table.

If you want to learn more about PractiCAM™, then we can conduct a demonstration of the program at a time convenient for you, completely free of charge using Skype or TeamViewer, and at the same time answer all your questions. Also, specifically for your machine controller, completely free of charge, at your request, we can write a post-processor and activate PractiCAM™ for you for 1 month so that you can evaluate all its capabilities directly in your work. All you need to do is call us or write a message to our email, or leave your contact information by filling out the following form.

When creating an order for cutting, you can enter parts manually or import data from another program.

An essential feature of specifying the initial data is the use of the alphanumeric part number and the name of the part in the product, which corresponds to its actual representation in the design documentation.

Library of standard products

The program allows you to describe a library of standard products and use them in the future when creating orders for cutting. You can reduce the time required to enter initial data for cutting by tens of times - a few commands and the order is ready for cutting.

Pasting the edges of parts

For parts, you can specify the edges to be glued. At the same time, an arbitrary number of grades of material for gluing edges is supported. The entered information is used to calculate the quantity and cost of the material per order.

When cutting glass or metal, this function is no less useful! In the same way, you can consider grinding the edges of parts for glass or cutting edges for welding for metal.

Optimal cutting

Automatic cutting of material is carried out taking into account technological and organizational parameters of production. The parameters allow you to set: cut width, cutting the edge of the sheet, taking into account through cuts, type of cutting, minimum distance between saws, etc.

A unique set of customizable parameters is a distinctive feature of the Astra Cutting program.

When manually editing maps, a number of functions are provided for quick and accurate cutting adjustments: placing a group of parts to the width of the cut, alignment to a common base, shifting until it stops, etc. At the same time, canceling completed operations is supported, allowing you to restore the previous state of the cutting map, and scaling document windows.

Full accounting of measured residues after cutting

Calculation of residues after cutting is carried out both automatically and in dialog mode. Depending on the set parameters, the remaining parts are automatically cut out in the following orders. When working with a list of residues, they can be added, deleted, sorted or filtered by any of the following criteria: sizes, material grade, fiber.

All order documentation

For each cutting map, a complete set of technological documentation is generated - a sketch and specification, including the necessary information for the manufacture of parts and accounting for the work performed. The cutting map is printed at any scale set by the user and in any sheet orientation. You can also set the output of several cutting cards on one printed sheet. In addition, the following documentation is generated: order specifications, material availability sheet, specification for gluing the edges of parts, an invoice for work performed and materials for the order, labels for marking parts.

Postprocessors for CNC cutting machines

Besides

Importing data from a furniture design program

A great way to realize your design ideas in three-dimensional form is to use. In a few minutes you will develop a project and just as easily cut it out in the Astra Cutting program.

Cutting is a program for cutting sheet materials: chipboard, glass, etc. The program for cutting chipboard allows you to reduce and optimize material consumption; it records waste, including “business” waste, which is not taken into account when calculating the cost of the order. The utility can be used in enterprises engaged in the mass production of cabinet furniture; for this purpose, the concept of ordering has been introduced into its functionality. All completed orders are automatically entered into the order database, and subsequently it is possible to repeat or change them. You can download Opening for free on this website.

To start working with the utility, you need to set the dimensions of the sheet and the parts that will be cut from it. Next, the program will independently select the optimal cutting option with the least amount of waste. If necessary, you can use the material database available in the program, which contains standard sizes of sheets or rolls. In this case, it is enough to specify the material to be cut, and the utility will automatically calculate according to the standard parameters of the sheet.

The cutting program works according to two main algorithms for optimizing chipboard consumption - reducing total waste and increasing continuous cutting. Reducing overall waste means cutting with a minimum amount of scraps. The continuous trim increase mode, in addition to reducing waste, is used to create a maximum trim that can then be used for another order. You can also save on material by combining two orders if they use the same material.

The main advantages of the Nesting utility

• Two cutting optimization algorithms.
• Database of standard sheet sizes.
• Working with two types of edges.
• Works with both sheets and rolls.
• Database of completed orders.

During cutting, all cuts are made from one edge of the sheet to the other - either horizontally or vertically. The material consumed for cutting and other technological operations is taken into account when calculating cutting. The utility allows you to work with two types of edges. The program allows you to optimize the consumption of not only sheets, but also rolls. If necessary, it is possible to use Cutting in online mode.