Programs for cutting chipboard. Uncover

To cut chipboard, it is recommended to turn your attention to the Astra Cutting utility and download it. This is an excellent application that does a great job with all its features and options. At the same time, the program differs from the service and office applications we are used to. If you download Astra Cutting for free, you should know that the software is designed to work in companies engaged in the manufacture of custom-made furniture. For medium and small enterprises, free software for cutting chipboard will be indispensable.

The question may well arise: why do you need to download a program for cutting chipboard, because cutting sheets for decorative building structures yourself is not very difficult, the main thing is to have certain skills in this work. In principle, there is a certain meaning here, but only in the case of one-time work. However, for professional users who work with such materials constantly, the free Astra Cutting utility will be a must-have.

Among the functional features of this application is that the chipboard cutting software allows you to work with an entire order, which contains many products, which, in turn, consist of a certain number of parts. If you download the program for free, you can maintain your own library of spare parts, products and parts. This function will be very useful for all users, especially if buyers choose to order standard parts consisting of standard spare parts. In addition, it becomes possible to maintain a warehouse of materials end-to-end, in which case the sheets of chipboard remaining after work are sent to the warehouse to fulfill the next order.

Excellent chipboard cutting program free download Astra Cutting

You just need to download the Astra Nesting program for chipboard cutting for free to generate all the necessary cutting cards automatically. Naturally, the program takes into account all the organizational and technological parameters of the order, for example, the minimum distance between saws, type of cutting, accounting for through materials, trimming the edge of the sheet, cutting width and much more. If necessary, users can make certain adjustments without any problems, because for this there is a special chipboard cutting map editor.

Another positive quality of this application is that Astra Cutting can be used to calculate and analyze the production of edges of a material, regardless of its nature. Accordingly, if you download the software, you can receive all the information regarding the production of furniture, cutting or grinding glass, as well as cutting edges for subsequent welding.

First I used Cutting 2, then Cutting 3. They differ quite a lot. But I liked the Cutting 2 version better. The third version has additional features that, by and large, are not really needed for small-scale production. Cutting 2 still helps me in preliminary calculation of the amount of material and the length of cutting lines for large orders, such as kitchens. To create the final cutting map, I use the Nowy Rozkrój program (Cut Optimiser or New Cut Manager) from the creators of the PRO100 program. . Both sites can be switched to Russian and read the description of the programs. Now I will describe the simple process of creating cutting cards. .

We open any project we created in PRO100. Click on the Σ tab.

The window that opens will display a table in which all elements of the project with their characteristics will be indicated. At the bottom of the window we find the Copy all tab.

Let's click on it. Now we can insert a table with our elements into the list of parts in Cutting 2. But we only need elements of the base material, let’s say laminated chipboard with a thickness of 18 mm. Therefore, open Excel and insert the list of PRO100 elements. Now we select those lines in which the elements are not 18 mm and delete them. As a result, what remains is a table consisting of 4 columns, in one of which there is only the number 18 in all cells. Select and delete this column. Select and copy the remaining elements. Launch the Cutting 2 program. Parts table on the right.

If it is not empty, click on the X icon above the right table and confirm clearing the list. Now right-click on the first empty cell of the list and in the drop-down menu select the line Add from clipboard.

Click on the Run calculation icon.

The cutting map is ready. Can be printed and used. But I encountered some inconveniences. For example, the numbers are too small, the cutting lines are not clear enough.

The people who cut the material for me were unhappy about having to use a magnifying glass. But for the preliminary calculation of the cost of the product, the program was ideal due to the transfer of parts from PRO100 to Cutting 2 described above.

The Nowy Rozkroj program is a better optimizer.

But all part dimensions must be entered manually.

The program calculates several cutting options at once.

Depending on what is important to you, you choose your option. The option with a shorter total length of cutting lines is more suitable for me, while others need an option with fewer scraps (junk).

First, in the settings, I specify the cutting option without stripes,

which allows you to place more parts. After the first cutting attempt, I can see how much free space is left on the last sheet. If more than 30% is not occupied by details, then in the program parameters I indicate the horizontal cutting option

and start the final calculation. The seller keeps the remaining horizontal strip of the popular colors of the material for himself, which reduces the cost of the furniture. The cutting maps created by the Nowy Rozkroj program are quite detailed and clear, the dimensions are displayed perfectly.

The cutting result may be different. For example, you made the optimal cutting with the option without a strip, and you ended up with 3 sheets and 3 parts. This is especially important if the seller does not sell this color of material in stripes, but only in sheets. In this case, use the following option:

When adding each part, uncheck the Part Properties table in the Structure position.

Then, looking at your design, go through the detailing and note the structure in the details, the structure on which can only be consistent with the design, i.e. other structure options on these parts are not acceptable. If this method does not help, then reduce the size of hidden parts, such as plinths and connecting strips, by 10 mm or more. But don't overdo it.

There is another important advantage of this program. If you mark an edge on any side of the part, then it will not move from this side to the other when the part is rotated by the optimizer, which can happen in other programs. In the event that the end edge is made of paper, the dimensions of the parts remain the same as in the project, and if the PVC edge is 1-2 mm thick, then do not forget to subtract the thickness of the edge from the size of the adjacent side with the one being pasted.

An example of drawing up cutting maps

Do not pay attention to the beginning of the video until the Nowy Rozkrój program starts. And then everything is on topic. A small technical hitch.

If your sheet, for example, is 2800 by 2070, and the side trim is 10 mm, forgetting that you need 4 mm for the cut, you indicate the part size 2790 by 600 with an edge of 2790. As a result, the edge slides by 600. Pay attention to this is attention. One day I didn’t check the card and gave it to work. Firstly, the guys had a hard time gluing the edge to the 600 side, because... the part rested on the workshop door, we had to move the machine. No one thought that a distance from the machine to the wall of 2.5 m could ever be insufficient. And secondly, I had to pay to have the edge glued on the long side, and at that moment I didn’t count on that. Therefore, be careful.

An error you may encounter when creating cutting plans

Automated production system PractiCAM™ is focused on the production of products for ventilation systems from sheet and coil metal, as well as from pipe blanks. PractiCAM™ works with plasma and laser machines with computer numerical control (CNC), as well as stamping, spiral and coordinate punching machines. The program has great functionality for cutting sheet metal, i.e. It is focused not only on the production of air ducts, but also flat parts, signs, weather vanes, roof elements, etc.

Main advantages of the PractiCAM™ system:

	Creation of air ducts of any type, as well as any other elements from sheet and rolled metal, and pipe blanks
	System libraries PractiCAM™ very extensive and unparalleled. They contain over 4,000 fittings and over 1,600 parameterized flat parts. Despite such diversity, the system libraries PractiCAM™ are still increasing (each time you download a new version of our program, new elements will be waiting for you). In addition to existing libraries, we can create for you as many different fittings, flat parts and other elements as you wish. We will make the parts you need and send them to you as soon as possible (as a rule, the development of a new part, depending on its complexity, takes from one to three working days).

	Compatible with any equipment
	System PractiCAM™ Supports many models of plasma and laser CNC machines. It can also work with punching machines, spiral punching machines, jig punching machines, tube cutters and bar code readers. If your machine model is not yet in our library, then we will quickly write a post-processor for you completely free of charge, which will connect our program with your equipment.

	Instant and accurate cost estimates
	During your work, the system PractiCAM™ continuously creates an accurate cost estimate of all parts manufacturing costs. The full calculation takes into account the cost of material, labor costs for manufacturing parts, the cost of all fastening elements (bolts, screws, tires, rivets, etc.), as well as the cost of various accessories (blades, rods, flaps, etc.). The American tables of the SMACNA standard are given as an example, but you can create your own regulatory tables for accounting for labor costs at your enterprise, taking into account the specifics of your production.

	Export and import of information in generally accepted formats.dxf, dwg and.csv for communication with software products of 1C, Microsoft, Autodesk companies
	All information about the metal spent, consumables and components contained in the system PractiCAM™ can be translated into a .csv file format, which is supported by 1C: Accounting and Microsoft Excel programs. This makes it possible to calculate the cost of all your products using accounting programs. System PractiCAM™ can work with .dxf and .dwg files, which allows you to import drawings from AutoCAD and Compass programs, as well as export cutting maps, fitting patterns and flat parts to these programs.

	Importing orders from 1C:Accounting program
	In the 1C: Accounting program, you can create orders for cutting fittings, indicating the names of fittings, their quantity, the material from which they should be made, technological parameters, names of allowances, etc., and send them to the system PractiCAM™. Having received the order, the system PractiCAM™ automatically finds the specified fittings in its libraries, applies the specified parameters to them and lays out the fitting patterns on sheets of metal. After automatic installation, control commands for your equipment are generated, as well as various reports and labels.

	Metal saving
	There is the possibility of using leftover sheet metal suitable for cutting out any products from them, and maximizing the use of sheet area. For this purpose, the “Warehouse” functional module has been added, which allows, after laying the main work parts on metal sheets, to automatically add flat parts from a pre-created list to unused space.

	Possibility of automatic stacking of products using a combined cut
	IN PractiCAM™ There are two options for automatic stacking of products: regular stacking and stacking with a combined cut for products that can be combined on one side.

	Fully Russified
	In addition to the Russian language, the system PractiCAM™ translated into English, French, Spanish, Chinese and Korean.

	Various types of allowances
	Allowances (connectors, locks, joints, seams) and notches contained in large quantities in the system libraries PractiCAM™ can be created in any geometric shape, fully parameterized and editable.

	The graphic editor provides ample opportunities for creating and editing allowances and notches.
	System PractiCAM™ Generating reports provides you with a wide selection of standard report templates. In addition to this, you can create your own reporting forms in any convenient format and with any type of layout. The main thing is that in the report you can report any information contained in the system

	PractiCAM™.
	Creating Labels PractiCAM™ Mark parts in the system

	easy and convenient. Various label templates are provided for your attention, but if they do not suit you for some reason, then you can create your own template. Add any information to your labels: your organization’s logo, barcodes, 3D images of parts, any part parameters you are interested in; edit these inscriptions in any style and font size. You can make a label for any fitting and flat part.
	Useful Specifications PractiCAM™ Specifications (SNiPs) of the system

	allow you to define all the features of your production standards when working with different products, allowing you to unify production, automate the entry of products for production and reduce the number of errors during entry, thereby increasing your productivity, and with it your profit. You can create your own rules for the production of products that are used in your enterprise.
	Availability of libraries of double-wall fittings PractiCAM™ Libraries of double-wall fittings are available. They are used in cases where it is necessary to increase the level of heat and noise insulation. For each double wall fitting, insulation can be cut to fit between its walls.

	Possibility of manual and automatic segmentation for large products
	System PractiCAM™ allows you to segment (break into separate components) large-sized products that do not fit on a sheet of metal. You can set segmentation rules for each product yourself or entrust this process to the program.

Benefits of our technical support:

The best product support - at the request of users, we develop and add new software modules, create new fittings and parametric flat parts (within 1 - 3 days depending on the complexity of the product), add new methods of cutting fittings to existing ones.
Free training on how to use the program.
Regular update PractiCAM™— a new release comes out at least once every 2 weeks.
Development and addition of new labels and reports, placing on them the information necessary for the user.

Currently, a new version of the program has been developed PractiCAM™. Its main difference is that the program is now divided into many functional modules that can be turned on and off in various combinations, reducing or increasing the set of functions performed by the program. Depending on the number of included modules, the price of the program is determined. PractiCAM™ It is still possible to purchase the entire program with all its capabilities, but you can also buy one of the standard program packages (each of which is a truncated version of the system PractiCAM™), or a standard package with additional options.

Standard packages PractiCAM™:

PractiCAM™ for typical parts.

Use libraries of parametric flat (two-dimensional) parts, create flat parts using a graphic editor.
Work with a graphic model of the part, specify dimensions, material and thickness.
Use multiple layers when creating a part.
Import files with the extension .dxf, .dwg (AutoCAD systems, Compass, etc.).
Use automatic placement of parts on sheets of metal using various algorithms, including combined cutting.
Lay parts on sheets of metal manually.
at the exit).

PractiCAM™ for ventilation.

This package allows the user to:

Use libraries of shaped products (fittings).
Work with a three-dimensional graphic model of a fitting, set dimensions, allowances, material, determine the method of cutting the fitting.
Work with the library of fittings accessories, specify dampers, stiffeners, couplers, rotary blades.
Use various marking notches, automatically generate bend lines, create marking lines.
Create a library of materials used, indicating the material thickness and type (sheet, roll).
Create a library of used allowances (connectors, locks, joints).
Apply automatic laying of product patterns on sheets of metal using various algorithms, including combined cutting.
Lay product patterns on sheets of metal manually.
Based on the installation results, generate and print installation maps.
Based on the installation results, automatically generate a sequence of control (CNC) commands for the cutter.
Set cutter parameters (table dimensions, table positioning and orientation, size and shape of cut at entry and cut
at the exit).
Determine the method of transmitting control commands to the cutter (via a file or COM port).
Automatically segment (cut into pieces) large-sized patterns.
Automatically add allowances when segmenting patterns.
Create and edit seam allowances connecting segmented parts of patterns.
Create tables for recalculating fitting section parameters and apply them when creating fittings.
Import/export files with the .pmx extension (PractiCAM™ program files).

PractiCAM™ Classic.

This package combines the PractiCAM™ for Generic Parts and PractiCAM™ for Ventilation packages and provides all the features listed for these packages.

The list of additional options (program features) for packages is given in the table.

If you want to learn more about PractiCAM™, then we can conduct a demonstration of the program at a time convenient for you, completely free of charge using Skype or TeamViewer, and at the same time answer all your questions.

Also, specifically for your machine controller, completely free of charge, at your request, we can write a post-processor and activate PractiCAM™ for you for 1 month so that you can evaluate all its capabilities directly in your work. All you need to do is call us or write a message to our email, or leave your contact information by filling out the following form.

An essential feature of specifying the initial data is the use of the alphanumeric part number and the name of the part in the product, which corresponds to its actual representation in the design documentation.

Library of standard products

The program allows you to describe a library of standard products and use them in the future when creating orders for cutting. You can reduce the time required to enter initial data for cutting by tens of times - a few commands and the order is ready for cutting.

Pasting the edges of parts

For parts, you can specify the edges to be glued. At the same time, an arbitrary number of grades of material for gluing edges is supported. The entered information is used to calculate the quantity and cost of the material per order.

When cutting glass or metal, this function is no less useful! In the same way, you can consider grinding the edges of parts for glass or cutting edges for welding for metal.

Optimal cutting

Automatic cutting of material is carried out taking into account technological and organizational parameters of production.

The parameters allow you to set: cut width, cutting the edge of the sheet, taking into account through cuts, type of cutting, minimum distance between saws, etc..

A unique set of customizable parameters is a distinctive feature of the Astra Cutting program

When manually editing maps, a number of functions are provided for quick and accurate cutting adjustments: placing a group of parts to the width of the cut, alignment to a common base, shifting until it stops, etc. At the same time, canceling completed operations is supported, allowing you to restore the previous state of the cutting map, and scaling document windows.

Full accounting of measured residues after cutting

Calculation of residues after cutting is carried out both automatically and in dialog mode. Depending on the set parameters, the remaining parts are automatically cut out in the following orders. When working with a list of residues, they can be added, deleted, sorted or filtered by any of the following criteria: sizes, material grade, fiber.

For each cutting map, a complete set of technological documentation is generated - a sketch and specification, including the necessary information for the manufacture of parts and accounting for the work performed. The cutting map is printed at any scale set by the user and in any sheet orientation. You can also set the output of several cutting cards on one printed sheet. In addition, the following documentation is generated: order specifications, material availability sheet, specification for gluing the edges of parts, an invoice for work performed and materials for the order, labels for marking parts.

Postprocessors for CNC cutting machines

Besides

Importing data from a furniture design program

A great way to realize your design ideas in three-dimensional form is to use.

In a few minutes you will develop a project and just as easily cut it out in the Astra Cutting program.FieryCut sheet metal cutting softwareincludes the full range of functions of sheet cutting technology on any CNC cutting equipment. Automatic optimal cutting of metal reduces the cost of raw materials and greatly increases the productivity of the technologist. The program comes with a post-processor for any CNC cutting equipment. This way you can connect the equipment, even in the absence of experienced specialists. We also implement

additional requirements specific to a given organization or equipment.The user creates only the outlines of the parts. TOgeometry control, economical cutting of metal sheets and the formation of control programs for CNC machines is carried out automatically

using FieryCut.

The FieryCut CAD/CAM system consists of three modules:
Creating part geometry;
Sheet cutting (optimal placement of the contours of parts on the sheet);

Generating a control program.

Geometry of parts FieryCut, unlike other similar applications, includes geometry control, which speeds up the search for errors. Using the Part Geometry module, the user creates contours details (

blanks) based on geometry created in AutiCAD, including lines, polylines, arcs and circles.
Automatic creation of workpiece contours from segments, arcs, circles and polylines;
Support for unlimited nesting of contours;
Support for open paths and text;
Automatic geometry control during the creation of contours, facilitating error correction;
Calculation of surface area and mass of workpieces;
Saving contour information to a DWG file.

Cut the sheet

FieryCut implements automatic cutting of metal sheets with a high material utilization rate (CMM).
The work begins with the creation of a task in which the user specifies the dimensions of the sheets or calls a DWG file of arbitrary business waste, and also generates a list of parts.
ABOUT The main functions of the "Sheet Cutting" module:

Automatic placement of parts on sheets of any shape with a specified distance between contours;
Placing parts inside holes and slots of other parts, if option purchased"Figure cutting" (see figure on the right);
Consideration of placement priority;
Taking into account permission to turn, including setting the permissible angle of rotation;
Editing the placement of parts (moving, rotating, adding, deleting);
Generating a report on placed parts and CMMs for each sheet.

FieryCut is successfully used to generate cutting plans for all sheet materials (stone, chipboard, fabric, leather).

Instructions (PDF format )

FieryCut Options
	FieryCut-C	FieryCut-R	FieryCut-RC	FieryCut-A	FieryCut-full
Geometry of parts
Rectangular cutting
Figure cutting
Control program generation
Cost for the CIS, (rub.)